Sometimes it takes a special product to get the job done which is where the versatility of Hobart MIG welders come in. Their lineup of welders impresses us all as they offer a specific welder to meet the needs of all types of users. Whether you’re a professional or an enthusiast looking to take on some projects around the house, you can rest assured of finding a Hobart welder just for you.
One such product is the Hobart 500536001 IronMan 230 W/DP-3545-20 Spool Gun which has become the complete package best suited for professionals. This welder is the real-deal giving you the best option for welding all types of metal, alloy and aluminum with one of the best spool guns included. There’s no need to add-on anything else as everything’s included giving you superior results.
This review details the Hobart Ironan 230 which includes a spool gun making quick work out of welding aluminum with finite results.
Summary
9.3/10
While the Hobart 500536001 IronMan 230 W/DP-3545-20 Spool Gun isn’t for everyone, it is for those looking for a true high-end model. There are minimal concerns with the Ironman 300 that includes the spool gun which allows you to tackle all types of welding projects. For aluminum, the spool gun makes all the difference and having it included saves you a great deal of money if considering buying it separately.
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Hands-Down One of the Best
The Hobart Ironman 230 is hands-down one of the best MIG welders out there and including the spool gun is the best way to go if you’re a true professional. The spool gun makes for simple, precise welds for aluminum and offers a quick attachment feature. The spool gun all-but eliminates feed problems often associated with welding aluminum due to the softer aluminum wire.
Everything is included out of the box including a 200-amp MIG and spool gun, power cable with plug, gas hose with fitting, flowmeter, regulator, 10-foot hose with clamp, drive roll with dual groves, cable hangers, mount hardware and a detailed instruction manual. Hobart did a great job creating a quick set-up guide which is simple enough for beginners and will have you welding right after unboxing.
Reversible Drive Rolls
Hobart incorporated unique drive rolls into the Ironman 230 which feature two groves on each drive roll which eliminates having to change the roll when using different size wire. You can use two wires on the same roll which saves you money over time without the need of having to buy an additional roll.
Other highlight features include a hinged door which gives you quick, easy access to the wire drive system. This makes for faster drive roll and spool changes which minimizes downtime. The aluminum drive system delivers fast speed than most MIG welders boasting 0 – 700 IPM wire feed speed with continuous, smooth current.
Hobart 500536001 IronMan 230 W/DP-3545-20 Spool Gun Price
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Specs and Features
- Model # 500536001
- Weight: 250 pounds
- Power output: 30-250 Amps
- 200 AMP MIG gun
- 20-foot 200 AMP spool gun
- 0 – 700 IPM wire feed speed
- 12-tap voltage control
- No tool break tension control
- Welds 24-gauge up to ½-inch steel in a single pass
- Reversible drive rolls
- Hinged door
- Aluminum wire drive system
- Thermal overload protection
- Made in USA
Pros
- Easy access for spool and drive roll system with hinged door
- No overheating with overload protection
- Minimizes changeover time with reversible drive rolls
- Includes the spool gun
- Effortless water tight welds
- Simple to use
- Steady current and feed speed
- Quite operation, fan runs only when it needs to which isn’t often
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Cons
- Short power cord
- Ground cable could be longer
- Some users have cited wire guide does a poor job lining up with roller
Verdict
While the Hobart 500536001 IronMan 230 W/DP-3545-20 Spool Gun isn’t for everyone, it is for those looking for a true high-end model. There are minimal concerns with the Ironman 300 that includes the spool gun which allows you to tackle all types of welding projects. For aluminum, the spool gun makes all the difference and having it included saves you a great deal of money if considering buying it separately.
The performance, efficiency, safety and versatility are second to none which is something true welders look for and the Hobart Ironman 230 which includes the spool gun delivers.
Built for True Professionals

Product Name: Hobart 500536001 IronMan 230 W/DP-3545-20 Spool Gun
Product Description: Hobart MIG Welder
Price: $$$$
Currency: US
Availability: InStock
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Durability - 9.5/10
9.5/10
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Performance - 9.9/10
9.9/10
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Power - 9.0/10
9.0/10
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Portability - 9.5/10
9.5/10
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Weight - 8.4/10
8.4/10
Summary
While the Hobart 500536001 IronMan 230 W/DP-3545-20 Spool Gun isn’t for everyone, it is for those looking for a true high-end model. There are minimal concerns with the Ironman 300 that includes the spool gun which allows you to tackle all types of welding projects. For aluminum, the spool gun makes all the difference and having it included saves you a great deal of money if considering buying it separately.
Hobart IronMan 230 W/DP-3545-20 Spool Gun Image
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