The welders for exhaust pipe for performing the welding process by own self can be time saving and affordable. The welding process for the exhaust pipes can be simplified by using the best welders for exhaust pipes.  

Welding can be a simplified process if a person has a basic understanding of the welding process. He must be aware of the set of precise instructions, must be focused while performing the welding. One needs to have basic knowledge along with extensive know-how of using the welder machine. 

The proficiency level and productive knowledge of the welding process and the welder machines will let the person fix the exhaust systems themselves. Performing the welding process by own self is cost-effective. The welding must always be done away from flammable substances and vehicles to prevent vulnerable situations due to the presence of flammable products.

What type of welder is best for exhaust?

The key features for the best exhaust welder depend upon the mode of operation, ease of usability, spool technology, and low cost. Exhaust welders that possess these features are the most proficient welders and especially for the small scale operations. 

What kind of welding is used for exhaust?

Both TIG and MIG welding procedures are used for exhaust systems. It depends on both the welding processes because exhaust systems are made both with thick and thin metal types. Thereby, thin metal designs are welded by TIG welding while thick metal designs are welded by MIG welding. 

Can you mig weld stainless exhaust?

Yes, MIG welding can weld stainless exhausts because MIG welding itself is made for welding thick stainless steel. However, there are some intricate parts of the exhausts that need to be dealt with care thereby, for the purpose of TIG welders can be used. 

Can you weld an aluminized exhaust pipe?

Yes, aluminized exhaust pipes can be welded. The welding process for welding aluminized exhaust pipe is TIG welding. The preferable weld is  1/16 Tung with a stubby gas lens, and 100amp pedal.

1. Best Welder for Exhaust Pipe: Hobart Handler 140 MIG Welder

Best Welder for Exhaust Pipe - Hobart Handler MIG Welder
Best Welder for Exhaust Pipe – Hobart Handler MIG Welder

This welder is a wire feed welder that offers one of the most exceptional pairs for small welding jobs. It owns a 150 amperage spool gun that is ten feet long enabling it to perform powerful welding processes. It owns the portable flux core of wire-feed that operates well for welding stainless steel, mild steel, aluminum, and flux core. The features for operation helps in welding steel in one pass of 24 GA. to 5/16 inches. 

This welder is the best choice for auto part welders, household repairs, and also for the more extensive farm projects that require extra power. The welder is equipped with a standard set of features that have seven settings for the output voltage. It also has a drive roll with quick-change technology which is dual-groove. 


  • It can run on a 110-volt outlet
  • Gives stable and smooth arc performance
  • Possess Industrial-quality cast aluminum wire driving systems
  • Lightweight of only 57 pounds
  • Convenient polarity
  • changing-over capacity
  • less welding spatter
  • Dual-processing capacity
  • For beginners


  • Not easily portable MIG welds
  • not suitable with most generators
  • not usable for industrial operations
  • more expensive than gas-operated unit

2. Second Best Welder for Exhaust Pipe: Hobart Handler 190 with Spool Runner

Second Best Welder for Exhaust Pipe- Hobart Handler 190 with Spool Runner
Second Best Welder for Exhaust Pipe- Hobart Handler 190 with Spool Runner

Spool runner is a technology that is particularly made for welding aluminum metal. It is even best for welding aluminum exhausts. This welder is great for domestic projects, exhaust systems, and even for heavier projects. It is even suitable for auto body fabrications that need extra power. 

It is equipped with standard features like seven output voltage settings and the dual groove quick-change drive rolls make the Handler 190 very powerful and versatile. It also owns spool gun to weld aluminum. This welder does not require any extra adapter or control box when connecting the spool gun. Additionally, there is a selector switch to assist you in switching guns easily.


  • The high-quality material used
  • Durability
  • Powerful and professional results
  • updated magnetics
  • wire feed speed7 voltage
  • selection improved arc performance
  • Easy to set up and use


  • The voltage control needs to be improved

3. Third Best Welder for Exhaust Pipe: Lotos 200 Amp AC/DC Tig Welder

Third Best Welder for Exhaust Pipe- Lotos 200 Amp AC-DC Tig Welder
Third Best Welder for Exhaust Pipe- Lotos 200 Amp AC-DC Tig Welder

It is not the cheapest welder in the market and neither the priciest one in the market. In fact, it is a good value machine. One of the great things about this welder is its dual voltage making it durable for both aluminum as well as steel. It’s easy to use with clear, intuitive controls. Lotos offers the best usability, versatility, flexibility, reliability, and affordability.

It is an excellent option for both beginners and experts. It comes with a detailed user manual for beginners. The manual will save you time when you come to use it. Lotos TIG200 welder possesses extra high-quality accessories including  TIG torch TT132, ground clamp, STICK welding electrode, argon regulator, foot pedal cable and hose.            


  • Extra flexibility
  • Effective welding
  • Heat control offers maximum accuracy when welding aluminum
  • Affordable
  • Easy to control


  • Handling the foot pedal is difficult according to users
  • Heavyweight for work sides
  • The pulse feature is missing
  • Replacement parts are not easily available