Best Welder for Car Panels: SUNCOO 130 MIG Welder Flux Core Wire Automatic Feed Welding Machine

This MIG welder does not use gas for welding thus, it enables you to work using any position you prefer. It is compact and portable that does not need  big set-up when you are working on a car. It is also reliable for thinner kinds of metals such as iron and steel. The results are clean and precise with no dangers of oxidation on the welded area.

This welder can easily be controlled while welding. It comes with 4 buttons for easier flow adjustment. A wire can be fed through it easily as well through a rotary knob that can be adjusted seamlessly. It is one of the most inexpensive welders that owns a variable speed controller for allowing you to get full control over what you are working on, to get more precise and clean results.

The unit is well-made and durable. The exterior casing is made from a heavy-duty stainless-steel material that can last for a long time. It is convenient and portable. There is a top handle that you can use to easily carry this around. 

PROS

  • One of the most inexpensive welders
  • Owns a variable speed controller
  • The unit is well-made and durable.
  • It is convenient and portable
  • It also performs quieter than other brands.

CONS

  • Lacks substantial instructions.
  • It can only be used for DIY projects and not for industrial purposes.
  • Mask provided is made of cheap plastic

Best Welder for Automotive Sheet Metal: Hobart 500559 Handler 140 MIG Welder

It can work on multiple metal types including magnesium alloys, aluminum, copper, titanium, brass, and cast iron. It is equipped with a 20% heavy-duty cycle, which is considerable for short-term operations. It comes with a 5-position voltage selector, which allows you to choose the best setting to get a smoother and a more stable result. This welder can be set up in a matter of minutes, making it easy to use with the best results.

It runs off 115v household current and it’s portable enough to carry around with. It is preferable for the light projects and small workshop items. It comes with a great range of features, including settings for both flux-cored and MIG welding, a heavy-duty work clamp, safety regulators and even a spool of wire and spare contact tips, which all contribute to the fact that this Hobart 140 welder is spectacular value for money.

PROS

  • Weld up to ¼ inches of steel.
  • Multi-purpose welder
  • Has a good percentage of duty cycle
  • Can work longer without requiring rest
  • Its industrial performance guarantees the best results.
  • It is easy to work with, even working with more delicate materials

CONS

  • Some said the cooling fan is a bit noisy
  • This unit is a bit expensive.
  • Cannot be used with generators The machine’s portability is limited.
  • Difficulty with establishing a smooth wire feed
  • Not suitable for industrial use
  • It comes with a limited warranty.

Best Welder for Body Panels: ESAB 0558101694 MINI STICK WELDER

ESAB MiniStick welder is a very affordable and light welder. This DC welder can deliver a range of 5 to 160 amps that makes it a capable welder to weld small and delicate projects. The welder is capable of operating both on a 115- and 230-volt input which gives a high level of control.

However, the most impressive feature of this welder is the fixed hot start which makes it very good for anyone looking for a beginner level welder. Lastly, another reason why you should definitely check this welder out is that it is quite portable. It has a considerable weight of only 18 pounds, making it highly portable. I

This machine is not designed for welding aluminum, although you can MIG weld aluminum with a few minor adjustments. If you want to TIG aluminum, the Weldpro 200 Amp Inverter Multi-Process Welder is a very similar option and provides the AC function required for aluminum welding.

PROS

  • MIG and TIG
  • Durable case
  • Easy-to-use digital screen
  • Machine determines complex settings

CONS

  • Expensive
  • Not designed for aluminum welding
  • Striking an arc is a problem